* Add "create_child_builds" field to BuildOrder serializer - only when creating a new order - write only field * Update serializer field * Add placeholder task for creating child build orders * Add field to PUI forms * Auto-create build orders as required * Bump API vresion * Add documentation * Update unit tests
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Build Orders |
Build Orders
A Build Order is used to create new stock by assembling component parts, according to a Bill of Materials (BOM).
A BOM can be specified for any Part which is designated as an Assembly. The BOM consists of other Parts which are designated as Components.
A Build Order uses the BOM to allocate stock items to the assembly process. As the Build Order is completed, the required stock quantities are subtracted from allocated stock items.
View Build Orders
To navigate to the Build Order display, select Build from the main navigation menu:
{% with id="build_display", url="build/build_display.png", description="Display Builds" %} {% include "img.html" %} {% endwith %}
Table View
Table View provides a table of Build Orders, which can be filtered to only show the orders you are interested in.
{% with id="build_list", url="build/build_list.png", description="Build List" %} {% include "img.html" %} {% endwith %}
Calendar View
Calendar View shows a calendar display with upcoming build orders, based on the various dates specified for each build.
Build Order Details
Build Order Reference
Each Build Order is uniquely identified by its Reference field. Read more about reference fields.
Build Parameters
The following parameters are available for each Build Order, and can be edited by the user:
Parameter | Description |
---|---|
Reference | Build Order reference e.g. '001' |
Description | Description of the Build Order |
Part | Link to the Part which will be created from the Build Order |
Quantity | Number of stock items which will be created from this build |
Sales Order | Link to a Sales Order to which the build outputs will be allocated |
Source Location | Stock location to source stock items from (blank = all locations) |
Destination Location | Stock location where the build outputs will be located |
Target Date | Target date for build completion |
Responsible | User (or group of users) who is responsible for the build |
External Link | Link to external webpage |
Notes | Build notes, supports markdown |
Build Output
A Build Output creates a new stock instance of the assembly part, of a specified quantity. Each Build Order requires at least one build output. Multiple build outputs can be specified if the build is completed in batches.
Read more about build outputs here.
Build Status
Each Build Order has an associated Status flag, which indicates the state of the build:
Status | Description |
---|---|
Pending |
Build order has been created, but is not yet in production |
Production |
Build order is currently in production |
On Hold |
Build order has been placed on hold, but is still active |
Cancelled |
Build order has been cancelled |
Completed |
Build order has been completed |
Source Code
Refer to the source code for the Build Order status codes:
::: build.status_codes.BuildStatus options: show_bases: False show_root_heading: False show_root_toc_entry: False show_source: True members: []
Stock Allocations
When a Build Order is created, we then have the ability to allocate stock items against that build order. The particular parts we need to allocate against the build are specified by the BOM for the part we are assembling.
- A Stock Allocation links a certain quantity of a given Stock Item to the build.
- At least one stock allocation is required for each line in the BOM
- Multiple stock allocations can be made against a BOM line if a particular stock item does not have sufficient quantity for the build
!!! info "Example - Stock Allocation" Let's say that to assembly a single "Widget", we require 2 "flanges". So, to complete a build of 10 "Widgets", 20 "flanges" will be required. We allocate 20 flanged against this build order.
Allocating stock to a build does not actually subtrack the stock from the database. Allocations signal an intent to take that stock for the purpose of this build. Stock allocations are actioned at the completion of a build.
!!! info "Part Allocation Information" Any part which has stock allocated to a build order will indicate this on the part information page.
For further information, refer to the stock allocation documentation.
Build Order Display
The detail view for a single build order provides multiple display panels, as follows:
Build Details
The Build Details panel provides an overview of the Build Order:
{% with id="build_details", url="build/build_panel_details.png", description="Build details panel" %} {% include "img.html" %} {% endwith %}
Line Items
The Line Items panel displays all the line items (as defined by the bill of materials) required to complete the build order.
{% with id="build_allocate", url="build/build_panel_line_items.png", description="Build line items panel" %} {% include "img.html" %} {% endwith %}
The allocation table (as shown above) provides an interface to allocate required stock, and also shows the stock allocation progress for each line item in the build.
Incomplete Outputs
The Incomplete Outputs panel shows the list of in-progress build outputs (created stock items) associated with this build.
{% with id="build_outputs", url="build/build_outputs.png", description="Outputs tab" %} {% include "img.html" %} {% endwith %}
!!! info "Example: Build Outputs" In the example image above, a single output (serial number 2) has been completed, while serial numbers 1 and 4 are still in progress.
- Build outputs can be created from this screen, by selecting the Create New Output button
- Outputs which are "in progress" can be completed or cancelled
- Completed outputs (which are simply stock items) can be viewed in the stock table at the bottom of the screen
Completed Outputs
This panel displays all the completed build outputs (stock items) which have been created by this build order:
Allocated Stock
The Allocated Stock tab displays all stock items which have been allocated to this build order. These stock items are reserved for this build, and will be consumed when the build is completed:
{% with id="allocated_stock_table", url="build/allocated_stock_table.png", description="Allocated Stock Table" %} {% include "img.html" %} {% endwith %}
Consumed Stock
The Consumed Stock tab displays all stock items which have been consumed by this build order. These stock items remain in the database after the build order has been completed, but are no longer available for use.
- Tracked stock items are consumed by specific build outputs
- Untracked stock items are consumed by the build order
Child Builds
If there exist any build orders which are children of the selected build order, they are displayed in the Child Builds tab:
{% with id="build_childs", url="build/build_childs.png", description="Child builds panel" %} {% include "img.html" %} {% endwith %}
Test Results
For trackable parts, test results can be recorded against each build output. These results are displayed in the Test Results panel:
{% with id="build_test_results", url="build/build_panel_test_results.png", description="Test Results panel" %} {% include "img.html" %} {% endwith %}
This table provides a summary of the test results for each build output, and allows test results to be quickly added for each build output.
Test Statistics
For trackable parts, this panel displays a summary of the test results for all build outputs:
{% with id="build_test_stats", url="build/build_panel_test_statistics.png", description="Test Statistics panel" %} {% include "img.html" %} {% endwith %}
Attachments
Files attachments can be uploaded against the build order, and displayed in the Attachments tab:
{% with id="build_attachments", url="build/build_attachments.png", description="Attachments tab" %} {% include "img.html" %} {% endwith %}
Notes
Build order notes (which support markdown formatting) are displayed in the Notes tab:
{% with id="build_notes", url="build/build_notes.png", description="Notes tab" %} {% include "img.html" %} {% endwith %}
Create Build Order
To create a build order for your part, you have two options:
Part Detail Page
- Navigate to the detail page for the assembly part you wish to create
- Select the Build Orders tab
- Select Start new Build
{% with id="build_create_from_part", url="build/build_create_from_part.png", description="Create build from Part view" %} {% include "img.html" %} {% endwith %}
Build Order Page
- Navigate to the Build Order overview page
- Click on New Build Order
Fill-out the form as required, then click the "Submit" button to create the build.
Create Child Builds
When creating a new build order, you have the option to automatically generate build orders for any subassembly parts. This can be useful to create a complete tree of build orders for a complex assembly. However, it must be noted that any build orders created for subassemblies will use the default BOM quantity for that part. Any child build orders created in this manner must be manually reviewed, to ensure that the correct quantity is being built as per your production requirements.
Complete Build Order
To complete a build, click on icon on the build detail page, the Complete Build
form will be displayed.
The form will validate the build order is ready to be completed, and will prevent you from continuing if any of the below conditions are present unless you select one of the presented options to override the validation and accept completion of the build anyway.
!!! info "Incomplete Build"
If the warning message Required build quantity has not been completed
is shown, you have build outputs that have not yet been completed.
In the unlikely event that you wish to proceed despite this, you can toggle the `Accept Incomplete` option to true to override the error and allow completion without the required number of build outputs.
!!! info "Incomplete Allocation"
If the warning message Require stock has not been fully allocated
is shown, make sure to allocate stock matching all BOM items to the build before proceeding with build completion.
If you wish to complete the build despite the missing parts, toggle the `Accept Unallocated` option to true to override the warning and allow completion with unallocated parts.
!!! info "Overallocated Stock Items"
If the warning message Some stock items have been overallocated
is shown, you have more stock than required by the BOM for the part being built allocated to the build order. By default the Not permissted
option is selected and you will need to return to the allocation screen and remove the extra items before the build can be completed.
Alternatively, you can select `Accept as consumed by this build order` to continue with the allocation and remove the extra items from stock (e.g. if they were destroyed during build), or select `Deallocate before completing this build order` if you would like the extra items to be returned to stock for use in future builds.
Select a Location
to store the resulting parts from the build then click on the confirmation switch.
Finally, click on the "Complete Build" button to process the build completion.
!!! warning "Completed Build" A completed build cannot be re-opened. Make sure to use the confirm only if you are certain that the build is complete.
Cancel Build Order
To cancel a build, click on icon on the build detail page.
The Cancel Build
form will be displayed, click on the confirmation switch then click on the "Cancel Build" button to process the build cancellation.
!!! warning "Cancelled Build" A cancelled build cannot be re-opened. Make sure to use the cancel option only if you are certain that the build won't be processed.
Overdue Builds
Build orders may (optionally) have a target complete date specified. If this date is reached but the build order remains incomplete, then the build is considered overdue.
- Builds can be filtered by overdue status in the build list
- Overdue builds will be displayed on the home page
Build Order Settings
The following global settings are available for adjusting the behavior of build orders:
Name | Description | Default | Units |
---|---|---|---|
{{ globalsetting("BUILDORDER_REFERENCE_PATTERN") }} | |||
{{ globalsetting("BUILDORDER_REQUIRE_RESPONSIBLE") }} | |||
{{ globalsetting("BUILDORDER_REQUIRE_ACTIVE_PART") }} | |||
{{ globalsetting("BUILDORDER_REQUIRE_LOCKED_PART") }} | |||
{{ globalsetting("BUILDORDER_REQUIRE_VALID_BOM") }} | |||
{{ globalsetting("BUILDORDER_REQUIRE_CLOSED_CHILDS") }} | |||
{{ globalsetting("PREVENT_BUILD_COMPLETION_HAVING_INCOMPLETED_TESTS") }} |